Ok this seems to be happening a lot lately.
Many users are asking for manuals and exploded views of engines. And since pbk inspired me lol, i thought id start a thread so we can list all the engines manuals and what not..
I've included some of the wiring diagrams, carby and suspension manuals too.
please note that most these links are online PDF's so give them time to load
most of this info available here - Video/Downloads - DHZ Mini Moto here Manuals and Guides : Elstar Products, Factory-tuned Racing Motorbikes ATV (Quad Bikes), aftersale support, spare parts and accessories. An agent for Apollo motorbikes, Orion, Elstar Motorbikes Shineray. High-quality parts by FastAce, Motul, RK, Ariet and here Pitbike - Reservdelar & manualer
the DHZ link even includes some of the DHZ bike assembly manuals
but for those can cant search for this stuff, here it is again.
SERVICE MANUALS
THUMPSTAR manual - Thumpstar 125cc Engine Parts list
Kawasaki KLX110 - http://boss.csteam.free.fr/Moto/SM_KLX110-A1.PDF
ENGINES
Zongshen Z155 Manual / Exploded View - http://www.dhz.com.au/assets/usermanual/ZS-155CC-engine-diagram.pdf
Zongshen z160HO Manual / Exploded view - http://www.dhz.com.au/assets/usermanual/OUTLAW160R_z160HO_Engine_Diagram.pdf
PITSTER 150 HO ENGINE BREAKDOWN
Zongshen 140 Manual / Exploded view - http://www.dhz.com.au/assets/usermanual/ZS_ENGINE_DIAGRAM.pdf (same as yx140)
Lifan 140 Manual / Exploded view - http://www.dhz.com.au/assets/usermanual/1P55FMJ.pdf
wiring diagram - http://www.dhz.com.au/assets/usermanual/Wiring_Diagrams.jpg
Lifan 150 Manual / Exploded view - http://www.scribd.com/doc/45930284/Lifan-150cc-parts-list
Lifan / Ducar (Shineray) / Loncin 125 (including lifan type R) kick start only crank mounted clutch engines Manual / Exploded view - http://www.dhz.com.au/assets/usermanual/1P52FMI.pdf (should be same for all crank mounted clutch engines)
YX / GPX 125 manual / exploded view - http://www.scribd.com/doc/45930485/YX-125-140-parts-list
Daytona 115 / 125 Manual / Exploded view - http://www.scribd.com/doc/45930278/Daytona-115-125-119cc-Engines-parts-list
Daytona 150 Manual / Exploded view - owners manualhttp://daytona-global.com/products/pdf/84346.pdf
Jialing 125 Manual / Exploded view (same as most 125 engines) - http://www.scribd.com/doc/45930295/PITPRO-125cc-parts-list
Jialing 107 (110) 3 Valve manual / exploded view - http://www.scribd.com/doc/45930290/PITPRO-107cc-3-valve-Parts-list
Honda crf50 manual / exploded view - HONDA CRF50 Technical Drawings
WIRING
Genuine KLX wiring diagram (extracted from the manual) - http://img413.imageshack.us/img413/9641/genklxwiring.jpg
2010/2011 models http://www.tradebit.com/usr/ridered-atc-atv/pub/9003/10-11klx110_wiring.pdf
Zongshen z160HO wiring diagram - http://www.dhz.com.au/assets/usermanual/wiring_diagram_z160.pdf
Lifan 150 ORK / outer rotor kit - TBolt USA, LLC
Inner rotor / IRK diagram - http://www.elstars.com.au/products/images/large/rk-in_02.jpg
Several wiring diagrams (bottom image for most bikes) - Hopper Wiring Diagrams Hooper Imports Experts on Chinese Motorcycles and Parts, Engines
Standard 110 / 125 / 138 wiring diagram - http://www.dhz.com.au/assets/usermanual/Wiring_Diagrams.jpg
CARB
Keihin PWK (99% same as OKO) parts list / exploded view - http://keihin-us.com/am/_media/pdf/pwk_parts.pdf
http://scootrs.com/images/pwk-type.png
Keihin PE series parts list / exploded view - http://www.sudco.com/Diagrams123/exppe.gif
Mikuni VM series (similar to chinese mikuni carb) manual / parts list / exploded view - http://www.mikuni.com/pdf/vmmanual.pdf
Mikuni TM series parts list / exploded view - Sudco - Mikuni TM Carburetor Parts
http://www.sudco.com/Diagrams323728/exptm.gif
SUSPENSION
FASTACE Catalog 2008 - http://www.elstars.com.au/pdf/manual/auth/fastace_catalog-2008.pdf
FASTACE Catalog 2009 - http://www.elstars.com.au/pdf/manual/auth/fastace_catalog-2009.pdf
FASTACE AS02 / AS-02 USD forks manual - http://www.scribd.com/doc/45930621/FastAce-Forks-AS02-Service-Manual
ELKA MiniSeries 50 manual - http://www.scribd.com/doc/45930736/ELKA-Suspension-MiniSeries-50-Owners-Service-Manual
Marzocchi Shiver 35mmm manual / exploded view - http://www.scribd.com/doc/45931099/Marzocchi-Shiver-35-Factory-Works-Exploded-diagramf
parts list - http://www.scribd.com/doc/45931013/Marzocchi-Shiver-35-Forks-parts-list
for anything your looking for or maybe links above have gone dead check this scribd page out that someone has compiled.. http://www.scribd.com/MinibikeTech
im still adding to the list, as its hard to locate all the diagrams/manuals.
if anyone has anything they'd like to add, PM me or post it up and ill include it..
also iv tried to make it site search friendly with certain wording/spacing..
also id like to thank ken from DHZ for updating his site and including some of the information. i'm actually going to email him requesting for a couple more of the much needed manuals/exploded views..(mainly suspension).
Source: https://www.miniriders.com/threads/pit-bike-repair-parts-manuals-exploded-views.29110/
Posted by: jerroldjerroldcuddiheee0267201.blogspot.com
